Yardney Water Purification Systems is actually a manufacturer of water filtration equipment for that agricultural, food, municipal and HVAC industries. Inside the 1960s, the corporation developed equipment to enable farmers in the rich growing parts of Southern California to take out sand, silt, grit, algae and also other contaminants in the water supply. Currently, wire cutters has developed a lot more than 100,000 standard and custom engineered water filtration systems for its various customers.
Production of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless-steel, with holes for connecting pipes that may move water through the filtration unit. A variety of pipes with holes should be cut before each of the pieces could be welded together then painted.
Chris Phillips, vice president and general manager from the Riverside, California-based company, says Yardney realizes its manufacturing processes should be as efficient as the water filtration systems it produces.
Recently, the corporation determined its existing plasma pipe cutting machine wasn’t giving the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a great way to load and unload pipes into and out of the machine, which caused a production bottleneck. Second, it left quite a bit of slag that would have to be manually ground off the pipes prior to welding operations. Furthermore, the appliance was experiencing increasingly frequent mechanical and electrical issues, causing high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered numerous advantages on the previous equipment. The Maxpro200 plasma cutting system, when together with the Roto Hornet’s improved motion control, leaves behind basically no slag. This minimizes the quantity of manual grinding required to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm when compared with 100 ipm using the previous equipment. Plus, a highly effective fume extraction system captures smoke at the point of the cut thus it does not contaminate the store-keeping the business in compliance with California Air Quality Management District regulations.
All of these features have made it possible for Yardney to produce a comprehensive variety of pneumatic wire strippers within an efficient amount of time. Some cuts, like pipe notch cuts that will have taken four hours with the old system, are actually completed in only a few minutes.
Programming is simpler compared to the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical ui (GUI) enables the consumer to configure various end types and intersection types to get cut, including straight, miter, cope, slotted and branch cuts. The earlier equipment didn’t offer as much cut shapes, so some shapes had to be cut manually. To program a fresh job, the consumer selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each and every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically made from that information.
The corporation also discovered that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to increase production. Staging racks 04dexspky full-length pipe and cut parts. As opposed to loading merely one pipe at the same time, the corporation can load a bundle of five to six pieces at once. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the flexibility to deal with pipe which range from 1 to 14 inches in diameter while extracting smoke throughout the chuck.
Mr. Phillips is satisfied with the advantages this cable strip crimp machine offers. He strongly advocates spending some time to evaluate one’s current manufacturing processes considering changing technology. “You have to buy your small business to stay profitable,” Mr. Phillips says. “We’ve been doing that over the past 50 years, and we want to utilize that strategy to stay in business for many years in the future.”